Gsfc urea plant

   UREA PLANT PROCESS AT G.S.F.C. LTD





INTRODUCTION

=> Urea was first synthetically in 1828 by wobler from ammonia and cyanuric acid and urea became the first organic compound prepared by synthesis from inorganic material.

=> The present method of synthesizing urea from NH3 & CO2 has been known in principle since 1968 but commercial production by this method started in 1922 in Germany & in 1932 in United state.

=> In India, at present there are about 28 urea plants having annual capacity of 21 million ton of urea.




PROPERTIES OF UREA



1. Molecular Formulae        NH2 CO NH2
2. Mol wt.                                  60.06
3. Nitrogen Content                46.6 %
4. Colour                                  White
5. Specific Gravity.                       1.335
6. Melting point.                         132.7
7. Angle of Repose.                        23
8. Bulk Density, gm / cm3           0.672


PRODUCTION PROCESS

=> All commercial production of urea is from  CO2 and NH3 and the different method for Production of urea were adopted as follows :

            •  Once through process                        
            •  Partial recycle process
            •  Total recycle process
             •  Stripping process




Examples of different processes:


1. Mitsui Toatsu Total Recycle Process:

     GSFC – BARODA, ICI – KANPUR, ZUARI – GOA,
     NFL – PANIPAT – BHATINDA ,
      SPIC –  TUTICORIN

2. D.S.M. Total Recycle Process:

             DCM - KOTA

3. Montedison Total Recycle Process:

   HFC – SINDRI , HFL – NANGAL

4. CPI Allied Total Recycle Process:

       COROMANDAL FERTILIZER

5. Chemico Total Recycle Process:

  RCF – TROMBAY , MADRAS FERTILIZER

6. DSM CO2 Stripping process:

  IFFCO – KALOL & MANGLORE CHEMICAL

7. SNAMPRAGETTI NH3 STRIPPING PROCESS:

GNFC – BHARUCH , IFFCO – AONLA ,             IFFCO – PHULPUR , NFL – GUNA ,
KRIBHCO – HAZIRA , RCF – THAL – MUMBAI ,
INDOGULF - JAGDISHPUR




Gsfc all chemical plant, chemical plant general knowledgehttps://www.gsfclimited.com/Urea plant process of G.S.F.C. LTD

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